Due to the substantial influx of diesel heaters from China in the market, there has been a significant reduction in the cost of diesel heating solutions. Opting for diesel heaters of Chinese origin is increasingly gaining popularity as a preferred option for ensuring warmth in trucks and camper vans.
Affordable Chinese diesel heaters are readily available for purchase on retail platforms such as Amazon and eBay. When operating a diesel air heater, you might come across error codes specific to that system. Due to the complexity of diesel heaters, resolving faults requires excellent troubleshooting skills. Finding a solution for error codes in the user manual when they appear can be challenging. Seeking assistance from sellers on Amazon or eBay may prove difficult as they may not have a comprehensive understanding of how diesel heaters operate, the reasons behind malfunctions, and the corresponding solutions.
Troubleshooting Guide for Diesel Heaters – Resolve Issues with Your Non-Functioning Diesel Heater
In order to facilitate your use of diesel heaters and assist you in addressing the issues your customers may face, we have crafted this troubleshooting article specifically for diesel heaters. It’s important to be aware that numerous brands of diesel heaters on the market may share the same error code, yet the root cause of the failure and the solutions suggested by the error code can vary.
Feel free to join our Facebook community, and we may be able to offer a solution. To diagnose the cause of your diesel air heater malfunction, observe its behavior when it fails. In this discussion, let’s focus on Vevor diesel air heaters to explore the causes and remedies for specific error codes. Let’s dive in. It’s important to note that a significant portion of issues arises from improper installation methods. Additionally, some faults may stem from cable connection failures, leading to components not functioning correctly. Prior to initiating any repairs on the diesel air heater, carefully review this article, ensuring the various connections of the heater wires are secure. Through these checks, you can resolve most failures in your diesel air heater. If replacement parts are necessary, we recommend selecting good quality diesel heater accessories, as they are compatible with a wide range of heaters.
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| Glow Plug Kits | Oil Pumps | Clamps, Stainless Steel |
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| Atomizers | Exhaust Pipe | blower motors |
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| Burner | 7L Stainless Fuel Tank | Exhaust Mufflers |
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Diesel Air Heater Error Code E01 & E02
AGM Batteries
Performance Issues
Upon initiating the diesel heater, the run time program assesses the heater’s voltage. If the voltage is determined to be excessively high, a fault code will be displayed on the control panel, leading to a cessation of the heater’s operation.
Root Cause of the Problem The power supply voltage exceeds the acceptable limit.
Error Code E01 & 02 Troubleshooting
- For 12V diesel heaters, ensure the voltage does not surpass 15V and is no lower than 10V.
- For 24V diesel heaters, make sure the voltage does not exceed 30V and is no lower than 20V.
Diesel Heater Error Code E03
Glow Plug Kits
Performance Issues
Upon activation of the diesel heater, the control program initiates a comprehensive test of the heater’s operational system. In the event of a detected glow plug failure, a fault code will be displayed on the control panel, resulting in the heater shutting down operation.
Root Cause of the Problem Failure of the glow plug in diesel heaters.
Error Code E03 Troubleshooting
E03 faults commonly manifest in older diesel heaters. For a diesel heater that has been in proper operation for 2-3 years, resolving E03 faults may necessitate the replacement of glow plugs and the fuel screen. Ensure that the ignition plug connection is secure and not loose. If the connection is secure and the issue persists, consider replacing the faulty glow plug.
Diesel Air Heater Error Code E04
Vast Selection of Fuel Pumps
Performance Issues
Issue Description White smoke is observed emanating from the combustion exhaust pipe of the diesel air heater, leading to a halt in heater functionality.
Root Cause of the Problem The temperature sensor detects a low flame temperature during the heater’s combustion process.
Troubleshooting Encountering the E04 fault is common in both new and older heaters. For new diesel heaters displaying the E04 fault, please verify the fuel tank’s diesel fuel level. Inspect the diesel fuel line for the presence of air bubbles and ensure the connection is secure. If air bubbles are detected, ensure the diesel fuel line is free of any such bubbles.
The aging rubber hose, deteriorating diesel fuel line, or a clogged fuel filter, and silent fuel pump may be contributing factors to the E04 fault in the older diesel heaters. Addressing these issues should restore proper functionality to the diesel heater.
Diesel Air Heater Error Code E05
Performance Issues
Heater overheating Anomaly: The diesel air heater operates for over 10 minutes, producing warm air, but subsequently ceases operation with an E05 fault indication. Observable is the emission of black smoke from the exhaust pipe, this indicates incomplete combustion of diesel fuel. Typically, newer diesel air heaters are more susceptible to encountering E05 errors. Root Cause of the Problem Temperature sensor surpasses the alarm temperature threshold.
Error Code E05 Troubleshooting
- Distance from the diesel heater cooling air inlet to the obstacle, to have 10-15 cm (4 inches – 6 inches).
- Please check whether there is a blockage in the hot air outlet.
- Please check the combustion air inlet to make sure there is no blockage.
Diesel Heater Error Code E06
Vast Selection of Motors and Motors in housings,
Performance Issues
Upon activation of the diesel heater, the heater operation program conducts a comprehensive assessment of the heater’s functionality. In the event of a detected fault in the combustion blower motor, the heater will display a corresponding fault code, prompting the heater to shut down.
Root Cause of the Problem Failure of the combustion blower motor in diesel heaters.
Error Code E06 Troubleshooting
New diesel heaters are more prone to E06 failures. This is often attributed to the impeller of the combustion motor making contact with the heater housing. The recommended solution involves adjusting the clearance between the impeller and the housing.
Diesel heaters are prone to E06 failures, often attributed to potential malfunctions in the heater motor. In these instances, replacing the combustion motor assembly becomes necessary.
Diesel Heaters Error Code E07
Performance Issues
In the event of an E07 fault, the diesel heater will remain inactive.
Root Cause of the Problem Incorrect wiring connection between the main unit of the diesel heater and the control panel.
Error Code E07 Troubleshooting E07 faults are typically encountered in new heaters. Verify the reliability of the wire plug connection. Ensure correct wire connections by matching the wire colors between the heater and the control panel.
Diesel Air Heater Error Code E08
Performance Issues
Demystifying the E-08 error code on Chinese diesel heaters: Clearing the smoke around common misconceptions. We had an E08 error code and quickly discovered our unit Apon tear down was missing the metal mesh atomizer around the glow plug.
While many attribute the E-08 error to a fuel pump issue, it’s crucial to understand that this code signifies a “Flame out” or “Did not light” scenario. Unlike other error codes that provide more specific information, E-08 can be a bit elusive. Before considering a heater replacement, here’s a practical solution worth trying.
For those not experiencing white smoke, potential culprits may include the fuel pump, fuel line, or even a clogged glow plug atomizer.
Regardless of the situation, ensure the back of the burn chamber is impeccably clean. This simple step often proves effective in eliminating the error and getting your heater back on track.
- Power Off and Cool Down:
- Ensure the heater is powered off and has completely cooled down before attempting any cleaning.
- Disconnect the heater from the power source to prevent any accidental starts during the cleaning process.
- It’s crucial to work with a cold heater to avoid burns and injuries.
- Clean the Burn Chamber and Components:
- Remove the Burn Chamber:
- Identify and locate the burn chamber within the heater. Refer to the user manual if needed.
- Carefully detach the burn chamber from the heater. This may involve removing screws or following specific instructions outlined in the manual.
- Scrape off Loose Carbon and Soot:
- Use a soft brush or a vacuum cleaner with a nozzle attachment to remove loose carbon and soot from the burn chamber and surrounding components.
- If the carbon is stubborn, you can use a small, non-metallic scraper to gently scrape away the deposits. Be cautious not to damage any sensitive components.
- Soak in Cleaning Solution (Optional):
- Prepare a mild cleaning solution using a mixture of warm water and a gentle cleaning agent. Avoid using harsh chemicals that may damage the heater.
- Submerge the burn chamber in the cleaning solution for a sufficient amount of time to loosen and dissolve stubborn carbon deposits.
- Use a soft brush or cloth to gently scrub the chamber and remove any remaining residue.
- Inspect and Replace Parts:
- Inspect other components, such as gaskets and seals, for signs of wear or damage. Replace any parts that show significant wear to ensure proper sealing and prevent future issues.
- Reassemble and Test:
- Once the cleaning is complete and all components are thoroughly dry, reassemble the burn chamber and any removed parts.
- Power on the heater and run it briefly to ensure that it ignites properly and there are no unusual smells or issues.
- Remove the Burn Chamber:
Regular maintenance and cleaning of your Chinese diesel heater will contribute to its longevity and efficient operation. Always refer to the manufacturer’s guidelines and safety precautions outlined in the user manual when performing any maintenance tasks.
Diesel Air Heater Error Code E09
Flame sensors / Temperature Sensors
Performance Issues
Typically, older diesel air heaters are more prone to experiencing E09 errors. Upon initiation, most diesel air heaters undergo a comprehensive functional test of all heater functions. If the program identifies a fault in the flame sensor, the heater will promptly display a corresponding error code.
Root Cause of the Problem
Flame sensor malfunction Troubleshooting for Error Code E09
- Inspect the flame sensor plug for any looseness and ensure proper re-connection.
- Consider replacing the flame sensor.
Diesel Heaters Error Code E10
Performance Issues
The diesel heater may initiate operation for a brief period, then cease working, accompanied by the appearance of a fault code on the control panel. Throughout this cycle, white smoke may emitted from the exhaust pipe. along with ten flashing indicators on LCD.
Root Cause of the Problem The diesel heater encounters difficulties in starting successfully.
Error Code E10 Troubleshooting the E10 fault can manifest in both new and older heaters.
For new diesel heaters experiencing the E10 fault, inspect the fuel system for the presence of air and eliminate any excess air. Additionally, check the fuel tank for an adequate fuel supply.
In the case of E10 faults in older diesel heaters, examine the fuel system for signs of aging parts, fuel pump failure, or deterioration in the fuel delivery line. Also, check for aging glow plugs.
Conclusion
Numerous owners of camper vans might perceive inexpensive Chinese heaters as potentially lacking in quality, while higher-priced diesel heaters may seem financially impractical. You might consider propane heaters as an alternative, but acquiring propane may pose challenges compared to the ready availability of diesel for your camper van. Additionally, diesel heaters typically offer a higher heating power output than propane heaters. By perusing our article, you can make an informed choice and find the most cost-effective diesel heater for your needs.